![]() ![]() The end is when the new model reaches showrooms. In our illustrations, the clock begins when the generals gather to spur their troops to action. The time required is the most interesting and secretive part of a car’s gestation a crash program to replace a dead-on-its-wheels product may take only half the time invested in a normal, full-redesign effort. We gathered related tasks under five headings. One domestic and one import manufacturer-both requesting anonymity for competitive reasons-helped compile this guide to how cars are made. ![]() While we frequently address elements of the design and development process on this page, this is the first time we’ve presented the entire start-to-finish plan this year’s 10Best celebration seemed like the perfect time and place to do so. In fact, the car-creation odyssey makes NASA’s Journey to Mars program seem like a Caribbean luxury cruise. You may not be surprised to hear that cars do not spring all shiny and dew-studded from beneath lily pads, ready to hit the road. ![]()
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